Industrial IoT Gateway

Industrial IoT Gateway – Modbus TCP/IP Edge Gateway for SCADA and PLC Integration

Sollae industrial IoT gateways (SIG series) expose analog sensors, digital inputs, relay outputs, and PT100 temperature as Modbus TCP registers over Ethernet — connecting directly to SCADA, HMI, PLCs, and mobile monitoring apps without custom protocol development.

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What Industrial IoT Gateways Are Used For in Practice

In real industrial IoT deployments, the first goal is making field signals visible and controllable over IP. A Sollae SIG gateway acts as an Ethernet Modbus TCP endpoint that exposes I/O values as registers — reducing site visits and eliminating manual checks.

  • Equipment status monitoring — run/stop, fault signals, limit switches in SCADA or dashboard tools
  • Energy and utilities — meters, pumps, valves, and building subsystems via analog or digital inputs
  • Counter-based production monitoring — pulse counting, cycle counting, and usage tracking
  • Process visibility — pressure, level, and flow transmitters via 4–20 mA analog inputs
  • Remote relay control — on/off commands, pulse outputs, and interlocks managed from SCADA or HMI
  • Temperature monitoring — PT100 sensors for cold-chain, storage, and process lines

Modbus TCP Integration: Connecting Industrial IoT to SCADA / HMI / PLC

The SIG series is the right choice when your edge signals need to be available as standard Modbus TCP/IP registers over Ethernet. For legacy RS485 devices that still speak Modbus RTU, pair an SIG gateway with a Modbus RTU-to-TCP gateway to unify old and new equipment on the same network.

Buying tip: Need Modbus RTU conversion from RS485/RS232? Start with a Modbus gateway model. Need sensor signals and relay control over IP with Modbus TCP? Choose an SIG industrial IoT gateway below.

Compare Industrial IoT Gateway Types (Modbus TCP/IP I/O)

Type / Model What it connects Best for
SIG-5430 — Analog Input (4AI) 0–5 V, 4–20 mA, 0–20 mA sensors → Modbus TCP over Ethernet Pressure / level / flow transmitters — analog to Modbus TCP for SCADA trending
SIG-5440 — Digital Input with counters (4DI) Dry/wet contact + NPN/PNP inputs (counting supported) → Modbus TCP Status monitoring, pulse counting, runtime events — IIoT dashboards and SCADA
SIG-5450 — Relay Output (2DO) Relay outputs (NO/NC) + pulse mode → controlled via Modbus TCP Remote switching, equipment reboots, timed pulses, and basic SCADA/HMI control
SIG-5560 — Temperature (PT100) PT100 (3-wire) temperature → Modbus TCP/IP over Ethernet Cold-chain, process temperature alarms, and maintenance-trigger thresholds
SIG-5600 — All-in-One (4AI / 4DI / 4DO) Mixed sensors and relays → Modbus TCP via Ethernet (Wi-Fi via USB dongle) One industrial IoT gateway for monitoring and control across multiple signal types

Industrial IoT Gateway vs Generic Ethernet I/O Modules: Where Sollae Wins

Generic Ethernet I/O modules often provide basic register access but create friction at the edges — limited security options, single-client constraints, or poor support for counter inputs and pulse outputs. Sollae industrial gateways are designed for repeatable plant-floor deployments:

  • Native Modbus TCP/IP endpoints for clean integration into existing SCADA / HMI / PLC stacks
  • Practical edge functions: counter inputs (SIG-5440 / SIG-5600) and pulse outputs (SIG-5450 / SIG-5600) for real automation workflows
  • SSL/TLS support across the series for modern OT/IT security requirements
  • Multiple simultaneous client connections — SCADA, maintenance app, and engineering tool can all read at once
  • Industrial operating temperature range throughout the lineup — built for cabinets and plant-floor conditions

Who Gets the Most Value From Industrial IoT Gateways

  • System integrators delivering repeatable IIoT monitoring and control projects across many sites
  • OEMs and machine builders shipping equipment with Modbus TCP connectivity built in
  • Plant managers and maintenance teams reducing site visits and speeding fault response
  • IT/OT teams rolling out secure edge connectivity standardized on Modbus TCP gateway integration

Industrial IoT Gateway Buyer Checklist

  1. What signals do you have? Analog (SIG-5430), digital inputs (SIG-5440), relay outputs (SIG-5450), PT100 (SIG-5560), or mixed (SIG-5600).
  2. Need an all-round edge gateway? SIG-5600 covers one device for many signal types.
  3. Legacy RS485/RS232 Modbus? Add a Modbus gateway for Modbus RTU-to-TCP bridging alongside the SIG series.
  4. Security requirements? Prioritize SSL/TLS support and standard credential management across all gateway nodes.
  5. Rollout scale? Standardize on one SIG gateway family to keep spares, documentation, and integration patterns consistent.
Best starting point: If you want one flexible industrial IoT gateway that covers monitoring and relay control across mixed signal types, begin with the SIG-5600.
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